Five panel or six panel is one of the most common questions in cap design, and the answer is clear once you understand each. Here is the difference, and which suits your brand.
The 6 panel cap
A six panel cap is built from six fabric panels, with a seam running down the centre front. This is the classic baseball cap construction, giving a structured, slightly domed crown. The centre seam means a front logo usually sits to one side or is embroidered across the seam, which is worth planning for.
The 5 panel cap
A five panel cap has a single, seamless front panel, giving a flatter front and a more casual, streetwear-associated look. The seamless front is ideal for a centred logo or patch, which is part of why five panels are popular with brands that lead on front branding.
Look, fit and feel compared
Six panels read classic and structured; five panels read casual and modern. The fit differs subtly too, with the five panel sitting flatter. Neither is better, they signal different things, so choose the one that matches your brand's character.
Which to choose for your brand
Choose six panel for a classic, sporty or heritage feel, and five panel for a streetwear or modern look, especially if a centred front logo matters. Engelite manufactures both for Australian brands. Tell us your style and we will help you choose and build it.